A. Unit Code and Suggested Title: |
IT 112 - Materials for Plastics
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B. Curriculum/Program: |
Plastics Injection Molding Certificate Program
Industrial Technology
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C. Catalog Description: |
This course is an introduction to plastic materials. Students will
learn through text, demonstration, and instructor
presentation how to select materials for production based
upon interpretation of process specifications. The students
gain an understanding of the properties of various materials and how those
properties come into play when the material is processed.
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D. Number of Class Periods and
... Credit Hours: |
200 lecture minutes per week for 15 weeks
4 credit hours
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E. Suggested Text(s): |
Plastics Technology
Second Edition, by Michaeli, Greif, Wolters, Vossburger
Subject material as selected by instructor.
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F. Prepared By: |
Nathan N. Witkowski and Charles Kritz
February 12, 2004
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G. Program Competencies: |
- To identify properties and classifications of materials for processing
implications such as flow and treatment.
- To interpret process specifications of materials.
- To communicate pertinent technical data electronically.
- To discuss recent technical developments in plastics affecting molds,
materials, and processes.
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... General Education Competencies: |
- To listen and speak effectively.
- To read critically.
- To write correctly and effectively.
- To operate a computer.
- To demonstrate a knowledge of the process of science and its product
outcome.
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H. Course Objectives: |
Upon completion of the course, the student should be able to:
- Classify plastic materials.
- Identify plastic by performing basic density tests.
- Identify and select the correct plastic materials for use in product
applications.
- Basic knowledge and methods of how plastics are made.
- Identify the physical properties of plastics.
- Describe the major ways of processing, fabrication, and assembly
of plastic materials.
- Describe the methods of compounding.
- Identify extrusion, thermoforming, and molding methods.
- Demonstrate a basic knowledge of plastic welding, machining, and
adhesive bonding.
- Demonstrate an ability to read and interpret ASTM test standards.
- Know the methods and importance of plastics recycling.
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I. Assessment of Student Learning: |
30% - Classroom participation and quiz preparation.
20% - Successful completion of homework assignments.
50% - Exams
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J. Learning Resource Center: |
Use of text Plastics Technology, classroom lecture, the internet,
melt index test equipment, falling dart test equipment, tensile test equipment,
and hardness testing equipment.
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K. Lecture/Laboratory Outline: |
Weekly Information Presented:
- Plastic Fundamentals
- Raw materials, polymer synthesis, and methods of polymer synthesis
- Bonding forces of polymers
- Classification of plastics, review for exam
- Exam, deformation behavior of plastics, and time-dependant behavior
of plastics
- Physical properties of plastics
- Plastics fabrication and processing
- Plastics compounding and fiber-reinforced plastics
- Extrusion and injection molding, exam review
- Exam, plastic forms, and thermoforming
- Welding, machining, and adhesive bonding of plastics
- Plastic products, waste disposal of plastics, and recycling of plastics
- Make-up class, review for final exam
- Review for final exam
- Final exam, course evaluation
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